Qh Pack Cardboard High Definition Printing Drying Oil Coating Drying Rotary Die Cutter Machine

• Customization: Available
• After-sales Service: Service Machinery Overseas
• Warranty: 12 Months
• Model NO.: 1200x2800
• Keyword: Flexo Printing Machine
• Colors: 1-6 Colors
• Application: Carton Printing Slotting Machine
• Suitable Material: 2-12 Board
• Transport Package: Standard Packaging
• Specification: 1200x2800
• Trademark: QH pack
• Origin: Cangzhou City, Hebei Province
• HS Code: 84393000
• Production Capacity: 200PCS/Min

Product Description

Product Description

Whole Vacuum Flexo Five Colors Printer Oiling Dry Slotter Rotary Die Cutter Machine

Catalog

 

• Feeder Unit
• Printing Unit
• Dryer Unit(First One)
• Oil Coating Unit
• Dry Unit
• Slotting Unit
• Rotary Die cutting Machine
• Supply Oil Unit
• Gears drive
• Main Technology
• Main Spare parts
• Raw material
• Whole machine and print sample display
•  

 

Feeding unit(Lead edge feeder):

 

1,The machine clutch

 

1. , Electric control machine clutch attached to an alarm, warning road between the continuous ringing, to ensure the safety of workers.
2. , Each plane between China and Taiwan, the device has emergency stop switch, an internal control to stop the machine moves to ensure the security of the internal operations personnel.
3. , The the pneumatic interlock device.

4), The whole total of lock.

2,

Dust removal system

1),¢

1. Equipped with ¢171mm diameter high effective brush roller and rows of brushes dust removal device.
2. .

5.5Kw big flow dust exhaust fan.
3)

1. Equipped with DC monolithic air exhaust ion stick electrostatic dust removal device. The above multiple trash dust removal system makes trash and dust removal thoroughly, cardboard surface is more cleaner, greatly improve printing quality.

Feeding system

1. , 

One set of feeding roller: feeding roller outer diameter is ¢154.3 mm(upper feeding roller), high quality alloy solid steel wrapped with wearable rubber, Static and dynamic balance correction
2).
Lower feeding roller ¢162 mm, embossing and hard chrome plating, static and dynamic balance correction.
3),, 
The clearance of feeding is adjusted by worm gear box reducer to achieve electric adjustment, digital display adjusting range 0-12mm.
4),
3 shaft ceramic feeding wheel vacuum suction transmission is equipped behind feeding roller, it feeds cardboard to next printing unit.
5)
Feeding unit is designed to be a perfect feeding system with functions of two vacuum suction transmission box, feeding roller, bush roller, and electrostatic dust removal.
6),.
First vacuum suction transmission box, three sets of servo motors separately drive three shaft rubber feeding wheel, each shaft can adjust extended feeding length, truly achieve light pressure feeding, ensure no reduce cardboard original strength.
  4, Automatic feed operation control (zero setting)

1) 
, The control panel is equipped with a 10.4-inch color touch screen, can control the feeding part, the Ministry  of printing, slotting part, easy to operate, fast and high accuracy.

2)
Feed around the bezel, front and back baffle electric adjustment, and paper trimming function,digital display.
3)
The Ministry of feed, printing slotter.
4)
Carton use automatic zero device, two test print can be adjusted to the correct position, reduce the waste of cardboard.

  

Printing unit (ceramic anilox roller,Doctor blade)
vacuum suction transmission
Printer roller


1)
The outer diameter Φ390.60mm (containing printer plate diameter is 405.00).
2),
 The plate roller shaft quenched, all tube addition to the stress tempered.
3),
Dynamic and static balance correction, smooth operation.
 4),
Surface grinding, hard chrome plating.
5),.
 Ratchet fixed reel printer plate axis.
6),,
The use of hanging mechanism is convenient, fast, for 10mm hanging version of the article.
 7),,.
Loading and unloading printing plate, foot switch electric control reversing.
2,
Embossing roller

1)
Outer diameter is Φ154mm.
2),.
The embossing roller head quenched, full tube addition to the stress tempered.
3),,.
pipe inner surface of the deep hole boring and full processing.
 4),,.
The surface grinding, hard chrome plating.
5),,.
Dynamic balance correction, smooth operation.
6),,,
The printing nip Worm electric adjustment, digital display, the adjustment range of 0-12mm.
 

1. 3,Anilox roller

1).
The outer diameter of Φ212mm inner surface throughout the processing, the physical consistency.
2),,.
The surface of the steel pipe after special processing sprayed ceramic laser engraving textured.
 3),,,,.
 Dot, even on ink, durable, and durable.
4),.
 Extended the plate and rubber roll life.
5),.
Dynamic balance correction.
6),,.
The anilox roller with quick-change structure, convenient maintenance and maintenance of the machine.
 

1. (ceramic anilox roller,Doctor blade)

1. .Ceramic mesh roller with semi-closed scraper.

2),,,Scraper system adopts American technology, fine printing, ultra-low loss.
3).Preventing volatilization is more environmentally friendly.
4) , , ,, Ink-touching plate adjustment of reticulated roll is pneumatic down-pressing action, automatic hoisting protection device when air stops, and transmission gear center remains unchanged.
5). Trace adjustment of clearance between screen roller and plate wheel.
6), .Automatic induction ink detection system, including warning lights and alarm bells.
7), .Ink pump is a single diaphragm pneumatic pump, which can recover the accumulated water filter and ink circulating system inside and inside the pump.
8),,.The cartridge is quickly disassembled and the inner surface is sprayed with Teflon to improve the cleaning efficiency.
9), .Closed cover and recycling ink tank device, easy to clean and leak-proof design.
10)Introduction of scraper
* ,.Professional manufacturer to ensure the quality of scraper system.
* ,,.The scraper inner chamber is sprayed with Teflon material, so that the ink will not adhere to the chamber and is easy to clean.
* ,.()Single scraper form makes disassembly more convenient. (Double scrapers are available)
* ,,.Hydraulic propulsion mode, so that the scraper smoothly adheres to the ceramic roller, scraping ink more evenly.
* ,.Ink deficiency automatic alarm device to avoid damage to scraper and ceramic mesh roller.
* Automatic Cleaning System for Scraper and Ceramic Screen Roll

1.  Suction box

1.,,.
Impression roll is refined by high quality seamless steel tube, surface grinding and hard chromium plating.
2.,,.
After static balance, the stamping roll makes dynamic balance correction and runs smoothly.
3.,,.
Multi-group roll arrangement ensures smooth and smooth paper feeding.
4./,.
The lift clearance of suction box adopts electric adjustment/digital control, and the man-machine interface sets the automatic positioning.
5.,.
The fan of vacuum adsorption box is controlled by frequency converter, and the air volume can be adjusted.
 

6,

6, the phase adjusting mechanism
1),360 ,.
Planetary gear structure, 360 degree reversing adjustment, intelligent zero.
2) PLC  360 (,). 1000 , 0.15 mm.
The printing phase PLC touch screen control and electric digital 360 degrees (running, stop can be adjusted).Orders can be stored more than 1000, and phase modulation accuracy of up to 0.15 mm.
3) PLC , 15 mm, 0.10 mm.
The lateral position of the electric adjustment PLC touch screen control, adjust the distance of 15 mm, the phase modulation accuracy of up to 0.10 mm.
4),,, 0.10 mm,,, 0.5 mm.
The printing plate roller inverter is used to adjust phase, dynamic, static under any bits-zero, fine-tuning accuracy up to 0.10 mm, automatically generate orders and preserve the existing data, the unit is removed, such as found location dislocation can be reset at any time zero, accuracy up to 0.5 mm.
 

7,

7, ink circulation

1)(),,.
Pneumatic double diaphragm pump(Swiss nature), ink stability, simple operation and maintenance.
 2),.
For an the ink exception, warning lights.
3)().
Full atuomatic ink clean system(program control ink recycle and clean ceramic roller automatically
4),.
The ink filter, filter the impurities. 5).
A stainless steel trough.
 

• (1)Dryer Unit(First)
• 

Infrared drying system
1.,.20kw.Infrared heating system, rapid and stable temperature rise. The heating power of each group is about 20 kw.
2.,,.Temperature constant temperature control, sectional heating, saving electric heating power.
3.,,.Temperature alarm, automatic alarm when the temperature exceeds the standard, safe and reliable.
4.,.Strong fan circulation, so that the drying speed is faster.
5.,,.The drying chamber is pneumatically adjusted for lifting and lowering, which is convenient for installing and replacing lamp tubes, and for adjusting drying effect at the same time.

•  Oiling Coating Unit

Oiling Roller

1.,,,,.Selection of high quality steel, professional production, dynamic balance test and grinding, the surface of the roller engraved with weft lines, plate loading faster.
2.,.The surface is hard chrome plated and durable.
3.,10mm,.It is equipped with plate hanging groove, 10mm plate hanging bar and ratchet fixed reel, which is convenient for plate hanging.
4.,,,,.It is equipped with pedal switch to control the positive and reverse of the drum for easy plate hanging and unloading.
5.360,..Touch screen control or electric control circumferential 360 degree positive and negative adjustment of printing roll, using frequency converter two speed control. Man-machine interface setting automatic positioning.
6.,±10mm..
Touch screen control or button control printing roll axial adjustment, the maximum movement is (+10mm). Man-machine interface setting automatic positioning.

*  Suction Box

1.,,.
Impression roll is refined by high quality seamless steel tube, surface grinding and hard chromium plating.
2.,,.
After static balance, the stamping roll makes dynamic balance correction and runs smoothly.
3.,,.
Multi-group roll arrangement ensures smooth and smooth paper feeding.
4./,.
The lift clearance of suction box adopts electric adjustment/digital control, and the man-machine interface sets the automatic positioning.
5.,.
The fan of vacuum adsorption box is controlled by frequency converter, and the air volume can be adjusted.

*  Anilox roll
1..The mesh roller clearance adjusts Taiwan's large transmission ratio deceleration motor.
2.,,.The clearance adjustment of the mesh roller adopts electric adjustment, the touch screen displays the adjustment amount, and the man-machine interface sets the automatic positioning.
*  Phase adjusting mechanism
1..Printed Phase Planetary Wheel Differential Adjustment.
2.360,(,).Touch screen control printing phase 360 degree adjustment, (operation, stop) can be adjusted.
3.,.±10mm.Edition roll axial displacement electric adjustment, touch screen display adjustment. Adjustment (+10mm) is convenient for editing.

• Dryer Unit(Second Unit)

Infrared drying system
1.,.20kw.Infrared heating system, rapid and stable temperature rise. The heating power of each group is about 20 kw.
2.,,.Temperature constant temperature control, sectional heating, saving electric heating power.
3.,,.Temperature alarm, automatic alarm when the temperature exceeds the standard, safe and reliable.
4.,.Strong fan circulation, so that the drying speed is faster.
5.,,.The drying chamber is pneumatically adjusted for lifting and lowering, which is convenient for installing and replacing lamp tubes, and for adjusting drying effect at the same time.

,Slotting part(cardboard thickness pressure adjust by computer)
,,,.

The device self-locking function, the preload and quick adjustment mechanism ensures the long-term accuracy between the disc and the shaft, and reduces the cracking of the paper when pressing.

1. ,.The newly designed preload press wheel is used to protect the paperboard from failure.
2. ,,,,.There are buttons, left and right synchronous intersections, electric axial movement, so that the upper and lower pressure line wheels, the upper and lower grooved knives are adjusted synchronously, and the electric adjusting box is highly functional.
3. ,,.

A planetary gear type phase adjustment mechanism with digital display function is used for electric adjustment of the slotting phase and the height of the slotting box.

1. ,

The slotting tool with high quality alloy steel is adopted, and the width of the tooth shape blade is 7mm.

1. ,,.The lubrication and abrasion resistant guide block is configured to ensure the displacement of the pressing wheel and slotting cutter wheel is correct and the durability is increased.
2. ,,.The operation part of the slotting panel is equipped with paper feed, turn off and main engine electric buttons, which has multi-point adjustment operation function.

 1. Operation control
1),
The electric control switch is used to adjust the axial, vertical and box height dimensions of each tool holder.

1. Through the paper gap, we use hand mode quick clearance fine adjustment self-locking device.

3) ,Equipped with emergency stop to ensure safety
 2./Slot phase / high adjustment of box:
1) 360°,,The slotting phase is 360 degrees, with positive and negative adjustment, with fast time and high accuracy.
2) ,Phase zero device to ensure the conformance of slotting position
3) ,The box height adjustment adopts internal gear structure electric adjustment to avoid gear oil contamination.
2.  Scorer Line Wheels
1) ,Φ110mm,High strength wire shaft, shaft diameter, 110mm, surface plating hard chromium
2) Axial synchronous adjustment of the position of the pressing wheel and the slotting cutter disk
3. /Paper splitting / slotting cutter seat
1) 7mm,,,The slotting tool thickness is 7mm, the quality alloy steel is heat-treated, the gear slotting machine is made by professional manufacturer to ensure the quality.
2) Φ159mm.,The shaft diameter is 159mm. Surface grinding and chromium plating, moving smoothly
3) ,,,Axial automatic adjustment of slotting, paper cutter seat, pressing wheel and preload wheel position.
4) ,The slotting tool can move, so it is suitable for producing large size double box.
5) ,,The special chip cleaning device is used to reduce the cost and prolong the life.
4. ()punching device (selection)

,
Rotary Die Cutter unit(cardboard thickness pressure adjust by computer),,.
  
 Roller pipe hard chromium plating on high quality steel,after balance treatment..
   The gap between roller manual adjust

1. ,,

   Die cutter phase adopt gear system, can be electric adjust 360 degree

1. ,,.

    If stop feeding, the roller auto lifting,less demage

1.  

    Rubber plate adopt famous brand "chuangding".
7,
.
Rubber plate roller can be lift right adjust 30mm,each balde cut in different position.

1. ,,. 

   ,.
  Up and down roller diameter different,but the line speed is same.can be control the die knives no stop working.make the plate grinding uniform.

1. ,,,,,.

Line speed compensation device,when the rubber roller diameter chnage,the line speed will be compensation use this system.

1. ,,..

Rubber plate auto replace device

,(Oil supply device):
1)()Mechanical oil pump (double oil pump oil supply cycle)
2),,.The fuel supply is uniform and the oil level of each group is balanced.
3),.The closed type spray lubrication system is adopted to ensure the transmission accuracy and life.

,(Gear Driving)
 Main Gear Driving
1)40Cr,,.40Cr alloy steel is made by quenching and tempering and grinding at high frequency.
2),,,HRC45-50,,,.The four level accuracy, smooth running, low noise, hardness HRC45-50, long life and small wear can ensure long-term printing accuracy.
 

• Main technical parameters

 

	name
1	Machine insdie width	mm	2800
2	Design speed	/ Pcs/min	200
3	Economical speed	/ Pcs/min	150
4	Max feed size	mm	1400×2600
5	Min feed size	mm	420×1000
6	Max printing size	mm	1400×2400
7	Max die size	mm	1400×2500
8	Die thickness of paperboard	mm	2-10
9	Skip feed size	mm	1600×2600
10	pricision	mm	±0.7
11	Stardard print plate thickness	mm	7.2
12	Paperboard thickness	mm	2-10
13	Min slotter distance	mm	300*100*300*100(mm)
14	Max slotter depath	mm	350
15	Printint roller adjust(L&R)	mm	±10

,Main Spare Parts

	Spare			Brand
1	Lead edge feeder			TAIWAN
2	Inverter			Delta
3	Inspect component			siemens
4	Electric part			siemens
5	PLC			Taiwan
6	Encoder			Taiwan
7	Touch screen		10inch	MCGS
8	Bottom			siemens
9	Main Motor		15kw	Hengshui	Inverter motor
10	Fan motor		7.5kw	Shandong
11	Gear reduce motor		0.18kw 0.37kw	Zhejiang	Phase repair side baffle
12	ink distribution motor		0.4kw	Taiwan
13	Chimerism motor		0.75kw	Taiwan
14	Main wall		60mm	Precision cast iron	Japan
15	Drive Gear		60mm	40Cr	Gear grinding
16	Printing roller		396mm
17	Anilox roller		Ф219mm	Haili	Balance correction
18	Rubber roller		Ф202mm	Xintai	Balance correction
19	Bottom Printing roller		159mm	45#	Dynamic balance correction, hard chromium plating
20	Slotting shaft		Shaft Dia Ф159	Precision cast steel	Dynamic balance correction, hard chromium plating
21	Bearing			NSK/hrb
22	Pneumatic			Zhejiang
23	Diaphragm pump			Wuhan
24	Keyless connection ring			Xianyang
25	Overrunning clutch			Xianyang
26	Rubber		250mm	German

,Material selection(Printing machine):
1,60mm,,,.The wallboard is made of solid casting with thickness of 60mm, which is processed by quenching and tempering, making the machine run smoothly and the wallboard does not deform.
2,160mm,.The connecting bar is welded by 160mm I-beam to make the machine run steadily and without trembling.
3,,.Cast iron track is selected for walking track, and the walking is stable.
4,.All the double box clearance adjustment of warrant adjustment.
5,,60mm,,,40Cr.The transmission part adopts cross slide and no gap transmission. The thickness of the gear is 60mm thick, which is made by quenching and tempering and high-precision grinding. The material is 40Cr material.
 
 

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